65 vs 80 vs 130 Micron Vacuum Pouches: Which Do You Need?

Richard Stevens
65 vs 80 vs 130 Micron Vacuum Pouches: Which Do You Need?

Micron is the thickness of the film, one thousandth of a millimetre. A 65 micron pouch is 0.065mm thick. That's it. The number tells you nothing about barrier, food safety or how long product keeps, which is where most of the confusion starts.

We stock three gauges online, and each exists for a reason.

65 micron: the everyday pouch

This is 37 of our 47 sizes and by some distance the most ordered. It's the right pouch for boneless meat, fish fillets, cheese portions, cooked and prepared food, sous vide and anything else without a sharp edge. On a chamber machine it evacuates quickly, seals cleanly and folds tight round the product so the pack looks neat in a fridge.

Cost is the other reason it's the default. A 200×300mm 65 micron pouch works out at 2.7p a bag in a box of 1,000. A 300×400mm is 5.4p. At those prices the pouch is a rounding error against the product inside it.

80 micron: gold back, clear front, for the shelf

Our 80 micron pouches are a different product with a different job. The back is gold, the front is clear and there's a euro hole punched in the top so the pack hangs on a retail hook. The extra 15 microns is partly for stiffness, because a hanging pack needs to hold its shape, and partly because the gold-backed film is a heavier construction than plain clear.

Use them for bacon, sliced cured meats, smoked fish and anything sold from a display. The 200×275mm gold pouch is the size most delis and farm shops start with. Don't use them for bulk primal cuts; you're paying for presentation you'll never see.

130 micron: for bones and anything sharp

Twice the thickness of the standard pouch, and it exists for one reason: bone-in product. Rib of beef, whole chickens, racks of lamb, crab and lobster, frozen product with hard corners. A bone tip that would go straight through 65 micron film will usually press into 130 micron and stop.

We stock it in one size, 210×650mm in boxes of 500, which is a long narrow format built for joints and whole fish. At 18.8p a bag it's seven times the price of an everyday pouch, so it earns its place only where you'd otherwise be losing packs. If you're on the fence, read how to vacuum pack bone-in cuts first. Bone guards and folding technique solve a lot before you need thicker film.

The comparison in one table

65 micron clear 80 micron gold 130 micron clear
Film PA/PE co-extruded, smooth Gold-backed film, clear front PA/PE co-extruded, smooth
Best for Boneless meat, fish, cheese, cooked food, sous vide Retail display, hanging packs Bone-in joints, shellfish, frozen blocks
Sizes 37, from 140×170mm to 530×650mm 5, 160×275mm to 200×300mm 1, 210×650mm
Typical cost per bag 1.1p to 15.5p 5.1p to 6.4p 18.8p
Machine Chamber only Chamber only Chamber only

Where 90 micron went

You'll see 90 micron on spec sheets and on our own corporate site, where it's made to order for larger processors. We don't stock it in the online shop. In practice a butcher or kitchen buying by the box sits in one of two camps: boneless, where 65 is plenty, or bone-in, where 130 does the job properly. A middle gauge adds a third box to the storeroom without solving a problem the other two don't. If your process genuinely needs it, ask us and we'll quote a run.

Two things micron doesn't change

Barrier. Oxygen gets through the film at a rate set by the polyamide layer, and that layer is the same across our clear range. Shelf life is decided by the seal and your fridge temperature, which is covered in the food safety guide.

Machine compatibility. All three are smooth film for chamber machines. None of them will seal in a FoodSaver or any other edge sealer, whatever the thickness. If you're not sure which type you have, the compatibility guide has a 10-second test.

Still not sure? We'll send a free sample pack with a couple of gauges in your sizes. Run them on your own product and order the one that survives.

Pouches mentioned in this guide

See every size in clear pouches - 65mu →

Questions we get asked

Is a thicker vacuum pouch always better?

No. Thicker film costs more per bag, takes longer to evacuate and adds bulk to a display fridge. 65 micron handles most boneless product. Go up only when something sharp or heavy is puncturing bags.

Why don't you sell 90 micron pouches online?

Our online range is 65, 80 and 130 micron. In practice 65 covers boneless product and 130 covers bone-in, and the gap between them rarely needs a third gauge. If a spec sheet insists on 90, ask us and we'll quote it as a bespoke run.

Does micron affect shelf life?

Not directly. Shelf life comes from the oxygen barrier of the PA layer and the quality of the seal. All three gauges use the same PA/PE structure, so a well-sealed 65 micron pouch keeps product as long as a 130 micron one. Thickness only changes puncture resistance.

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